Powered by

SolutionRole in this use case
SpectraCollects real-time process data — flows, levels, pressures, pH, DO, turbidity, energy — and checks against limits.
OpsFormsRuns digital rounds, sampling, inspection and audit forms; captures readings, photos and signatures.
OpsBotHelps operators interpret alarms, locate SOPs, and understand regulatory requirements and next steps.

How it works

Connect plant systems

Sensors, PLCs and existing SCADA feed key parameters into Spectra, which consolidates plant data in one view.

Apply rules & detect deviations

Rules applied for operating ranges, ramp-up/down, start/stop, exceptions and sensor health. Non-compliance conditions or trends trigger alerts.

Digital rounds & inspections

OpsForms provide digital checklists for operator rounds, lab sampling, equipment inspections and scheduled audits — ensuring data completeness and sign-offs.

OpsBot guidance

When an alert or out-of-spec reading occurs, operators use OpsBot to understand what it means, which SOP applies and what corrective actions to follow.

Corrective actions & incident reports

OpsForms drive corrective actions and incident reports, including photos and approvals; all events stay linked to plant, asset and parameter.

Compliance dashboards

Supervisors and compliance teams see dashboards of parameter history, violation events, actions taken and status of audits and inspections.

Problem → Solution

❌  Today✅  With Starlly
Parameters watched via multiple screens and paper logs; issues sometimes missed or noted late.Spectra centralizes monitoring and flags exceptions in near real time.
Rounds and inspections rely on paper; missing or illegible entries are common.OpsForms enforce digital rounds and inspections with required fields and signatures.
Teams struggle to find the right SOP under pressure.OpsBot surfaces the right SOPs and next steps based on the alarm or parameter.
Building audit and compliance reports is slow and manual.Data, forms and actions are already structured and can be reported instantly.

Benefits

Reduced compliance risk

Reduce risk of non-compliance violations and associated penalties with real-time monitoring.

Faster deviation response

Detect and resolve parameter deviations faster with automated alerts and guided actions.

Stronger audit readiness

Complete digital logs and reports always available — no scrambling before inspections.

Consistent shift behaviour

Guided SOPs and checklists ensure consistent actions across every shift and operator.

Trend-based planning

Better understanding of trends for capacity planning and proactive improvements.

Reduced manual effort

Digital forms and automated checks reduce time spent on manual data collection and reporting.

What helped when

Step in the flowWhat happensSolution(s)
1. Monitor plantProcess parameters stream into central view across all equipment.Spectra
2. Detect deviationRules highlight out-of-range or trending concerns before they escalate.Spectra
3. Guide actionsOpsBot explains the issue and references applicable SOPs.OpsBot
4. Execute actionsOpsForms capture corrective steps, readings, photos and approvals.OpsForms
5. Audit & reviewData and forms feed reports for regulators and management automatically.Spectra OpsForms

Frequently asked

Yes, we typically tap into SCADA/PLC data and avoid replacing existing control systems.
You can transition gradually, but full benefit comes when core rounds and audits move to digital forms.
You can export reports or give controlled read-only portal access for regulatory bodies.
Yes — Spectra and OpsForms are configurable for different plant types including water, STP and ETP operations.

Next steps & pilot

How we run a pilot

  • Start with 1–2 sites or lines
  • Map assets & workflows with your team
  • Configure frameworks for your scope
  • Run for 4–8 weeks, measure & scale

Pricing approach

  • Platform fee per asset / site / user
  • One-time setup (discovery, config, training)
  • Optional managed services

Discuss the Utilities / Water / STP / ETP use case